Why
do you need a UPS?
An Uninterruptible Power Supply (UPS) is used to protect critical
loads from mains supply problems, including spikes, voltage dips,
fluctuations and complete power failures using a dedicated battery.
A UPS system can also be used to ‘bridge the gap’ whilst
a standby generator is started and synchronised.
What are the differences
between 'Online' and 'Offline'?
Off-line (VI) systems are usually low cost products designed
for a simple one or two user PC installations, they offer little or
no protection against most supply problems and really only give support
for short-term power loss. The load is fed from the mains during normal
operation, hence ‘off-line’. On-line (VFI) UPS systems
are regarded as 'high-end' and employ more sophisticated technology
which uses a rectifier and inverter, hence ‘double-conversion’.
This effectively isolates the load from virtually all types of power
supply problems.
What is a 'Line Interactive' UPS?
Line interactive technology sits between offline and online. The load
is fed from mains during normal operation, however unlike 'offline',
this technology incorporates various filters to provide voltage stabilisation
and help suppress spikes and transients.
What are the main compnents of a UPS
system?
Rectifier Converts AC voltage to DC voltage, recharges
the batteries and maintains float voltage, handles overloads and buffers
surges, can accept wide input voltage fluctuations.
Inverter Converts DC voltage to AC voltage, regulates
and filters AC voltage.
Static Bypass Automatically connects load to mains
supply if overload or fault occurs,
Battery Provides emergency power source when mains
supply fails.
What should be
considered when buying a UPS system?
Existing Installations Consider a central back-up
system to eliminate expensive re-cabling. Wise to involve a company
specialising in power conditioning.
New Installations Access the level of power protection
required. Some installations may demand that every
item is supported by UPS, others may only require UPS for a central
server and one or two workstations.
Type of Client/Application Emergency services, financial
institutions, Industrial etc. This can have an impact on the system
specification.
Site Location Inner city areas may be more susceptible
to power fluctuations. Rural areas may be affected by weather conditions
on power lines. More remote areas may be located at the very end of
the power line.
What is a Bypass
Switch?
Static Bypass switches are used to bypass the UPS normal operation,
in cases of high inrush or fault conditions. Manual bypass switches
are an added benefit to allow service and isolation for safety purposes.
Correctly designed systems should enable these operations to be performed
without loss of power to the load. External maintenance bypass switches
add the facility to remove the UPS from site, offers local isolation
capabilities and enables all ac cabling to be completed prior to the
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What are the benefits of an External Maintenance Bypass Switch?
Capability for total isolation for UPS maintenance, with no disturbance
to the load.
Greatly reduced cost and size when compared to other systems using
‘Key interlocking.’
Totally safe and user friendly, simple switching sequence, no risk
of back-feeding UPS.
Use of electrical interlocking ensures ‘no-break’ transfer
without complex & expensive key interlock arrangement.
No need for additional Maintenance switches or key exchange boxes
(cost savings)
Standard system using top quality switchgear, which is readily available
(prompt delivery)
Can easily be customised to incorporate larger terminals for oversized
cables.
Can be built to include full MCB/MCCB protection or just isolation
depending on site requirements.
Unit can also incorporate shunt trip facilities for ‘emergency
power off’ (EPO) on input and by-pass switches.
Can be installed outside normal hours, by a competent electrician,
to enable UPS to be installed during normal hours without a further
shutdown.
Capability for ‘ two input’ systems giving greater flexibility
and security for the critical load.
Local MCB/MCCB allow downsizing of cables locally without extra
protection devices.
Why choose 'Transformer-based' or
'Transformer-less' UPS?
Transformer based
Traditional technology, typically available from 10kVA, suitable
for industrial applications, galvanic isolation with inverter output
transformer, typically standard technology from 100kVA upwards
Transformer-less Typical technology from the smallest
ratings up to 80kVA, more compact footprints, lower weights, more
suited to IT applications and environments, high efficiency across
the load range, generally more cost effective.
Cascade or Parallel
redundancy?
UPS systems can be designed to operate in parallel to increase reliability
(redundant systems) or to increase load handling capability (full
capacity systems). These modules would include extra paralleling
circuitry and would usually share the load during normal operation.
Each individual unit is sized to support the load in the event of
a single system malfunction and naturally a seamless transfer is
ensured. Under mains failure conditions all units would feed the
load until the batteries were exhausted or until a generator takes
up the supply.
Cascade Redundancy uses totally standard units with one feeding
the load whilst the other sits in the Bypass Line of the main unit
ready to support the load in the event of a system malfunction.
Since the second is brought online by activation of the first Bypass
Switch a seamless transfer is ensured. Under mains failure conditions
the first unit would feed the load via battery until the batteries
are exhausted and then the load would be transferred to the second
unit via the static bypass and the second battery bank would then
feed the load.
Single or Three phase UPS?
There are many aspects which affect the choice of module. Totally
single phase units are rarely available beyond 20kVA, above this
size it is usually necessary to use a three phase input for the
rectifier, even where the inverter output is single phase. When
feeding this type of system via a generator it is important to remember
that the bypass line will be single phase, demanding a higher current
on one phase only. Larger units with three phase input/output are
more easily distributed across generators and can also be used to
feed single phase loads, and with good load balancing, need not
be oversized
Can I add more UPS modules to the
system when my load increases?
Yes, the Vega, Starlet M and Sirius ranges employ a plug and play
parallel system that allows additional units to be added to an existing
system at a later date. Additional UPS units can be added to either
provide redundancy or extra capacity if the load increases. Sometimes
it’s worth investing in additional switchgear early on so
that more units can be accommodated much more easily.
Can I support Air-Conditioning on
my UPS?
Air-Conditioning can be considered as a “dirty”
load due to continual switching causing voltage and current spikes
and surges. The UPS module can cater for a certain level of overload
for a small duration, however the duration and level of current
surges typically associated with A/C units is far greater than the
UPS’ capability. Therefore it is advised not to support the
AC on a UPS and supply this element with a generator only if possible.
If there is no option but to support the AC using a UPS, it is normal
to oversize the inverter by 4-5 times to ensure that the unit will
cater for this more demanding load and eliminate any risk to the
critical load. Another sensible approach to reduce any risk is toeth
critical load is to have a seperate dedicated UPS for the A/C requirement.
Input filters
or 12 pulse rectifiers?
With current recommendations demanding lower levels of input harmonics
(THDi) it is more common for larger systems to require some form
of input filtering to achieve this. Twelve pulse rectifiers can
improve upon more standard 6 pulse systems and offer the ability
to correct the problem across the whole load range. Passive input
filters added to 6 pulse designs are usually cost effective and
improve the input power factor, but often only effective at higher
load levels of the load, typically above 50%. For very large installations
it is quite common to have a combination of a 12 pulse rectifier
with extra input filtering, to dramatically reduce harmonics as
a result of a restricted input supply or standby generator limitations.
Recent developments in rectifier design have resulted in IPFC (input
power factor corrected) IGBT rectifiers offering very low THDi and
a high Input PF as standard.
Do I require a 12 Pulse rectifier
or Input filter with the 'Sirius P' range of UPS?
By selecting a UPS from our Sirius P range you can rely on the advanced
rectifier design to dramatically reduce input current harmonics
to <3%, thereby eliminating the need for a 12 pulse rectifier
or Input harmonic filters.
What is ECO mode?
ECO mode is often referred to as 'Active Standby' and is mainly
used on sites where the general mains supply is relatively stable
or the load is not senstive to mains interference. The UPS runs
in bypass for normal conditions and transfers the load, without
break, to inverter when the mains fails. This configuration is available
on our entire UPS range upon request. This mode provides an improved
system efficiency of around 98%.
What is a Static Inverter?
A static inverter is virtually the same as a UPS
system except they are configured to operate in 'active standby'
mode with the bypass supplying the load during normal conditions.
When a mains failure occurs contactors are used to transfer to inverter
with the standby batteries then supporting the load (typically for
1 hour or 3 hours depending on application). This type of product
is generally used in emergency lighting applications, offering efficient
backup with reduced running costs, although provides no filtering
or protection for more sensitive loads such as computer equipment.
All our UPS modules can be configured to operate as a static inverters,
however please note this is a factory fitted option.
What does Autonomy mean?
The battery duration at a specified load level is referred to as
the battery “autonomy”. A UPS battery can be sized to
support loads from a few minutes up to several hours, however the
cost of a large battery at a high load level can sometimes mean
that a Diesel Generator should be considered. Increasing the ‘autonomy’
is achieved by adding extra battery strings connected in parallel,
however it is important that the charging capability of the UPS
system is considered.
What should be considered when selecting
a battery?
Type of enclosure - Sealed or Vented - Design life 5, 8 to 10 or
10+ years - Standard or BS6290 part 4 compliant - Battery Autonomy
- Floor Loading - Ambient temperature.
What is a BS battery?
BS or British Standard is the generic term given to high integrity
batteries that fully comply with BS6290 part 4 (and IEC60896-2)
in terms of construction, performance and design life. Usually costing
slightly more than standard sealed lead acid products, they offer
10-12 year design life, threaded copper insert terminals, flame
retardent case material (UL94-VO) and are generally selected for
premium installations such as Hospitals and Telecommunications.
What does the 'Design Life' of a battery
mean?
Battery quality can be determined by the ‘design life’,
typically between 5-12 years for VRLA batteries. The ‘design
life’ is not and never will be a guaranteed life expectancy
and relies on several factors including environment, temperature,
maintenance, number of discharge cycles, charging regime etc.
From experience, we generally expect a good
quality 9-10 year design life product to need replacement in approx
6-8 years.
What is a Temperature Compensated
Charger?
Variations in ambient temperature presents the greatest threat to
battery installations. Special circuitry can be incorporated in
the UPS to compenstate for any variations in the ambient temperature
making the recharge voltage temperature dependant - the higher the
temeperature - the lower the recharge voltage. This feature ensures
optimum battery performance and helps to prolong their life.
When would I need a Generator?
Generators are usually used where there is likelihood that the load
cannot be off for any length of time or in areas where the mains
supply is less than reliable. Life critical systems always demand
long-term support and large computer or data installations, relating
to telecoms, call centres and financial institutions usually have
similar needs. Any company that will suffer significantly from long-term
power outages would benefit from a generator installation. If being
used to support a UPS or rectifier as part of the load, the generator
and control system should be carefully selected to avoid compatibility
problems.
Considerations when choosing a UPS
and Generator combination?
It is usually beneficial to deal with one supplier for both items
as this eliminates the potential conflict if the equipment does
not work well together. Typical problems are related to input harmonics,
load acceptance, poor frequency regulation, voltage intolerance
and poor response times.
Why install a Bypass Isolation Transformer?
When generators are installed, it is common to use four pole changeover
switchgear or contactors when transferring from mains to generator,
resulting in the traditional neutral-earth reference being lost
during transition. This can cause the phase voltages to rise alarmingly
and any sensitive single phase loads could be damaged. By adding
a bypass isolation transformer it allows the electrical contractor
to earth the UPS output neutral, thereby eliminating this problem.
Single phase bypass transformers are also installed on small systems
where the client requires the UPS output neutral to be earthed.
What is a Brownout?
A brownout, sometimes also called a ‘sag’, is a "dip"
in the voltage level of the electrical line. When a brownout occurs,
the voltage drops from its normal level to a lower voltage and then
returns. UPS systems can handle a reduction in the nominal voltage
due to it’s input voltage window. If the voltage falls outside
this window the battery can take over without any disturbance to
the load.
Brownouts are extremely common and can sometimes be detected by
lights flickering or dimming; often during heavy load periods or
severe weather conditions. As demands power increase, so does the
risk of brownouts.
Brownouts can wreak havoc with IT loads. In many ways, they are
worse than a blackout. In a blackout, the power just goes off, but
with a brownout the device continues to get power but at a reduced
level, and some devices will malfunction rather than failing totally.
What is a Blackout?
A blackout is when the power totally fails. The damage that a blackout
causes to your system depends a great deal on its timing. If the
system is idle when the power goes out, probably nothing will be
wrong with the system when the power comes back on. However, if
the power fails whilst writing data to a disk you're likely to have
a problem. Also the power doesn't fail cleanly, but with spikes
and jitters both when it ends and when it comes back on. Some systems
survive the power going off and back on without too much difficulty,
but the potential for large amounts of damage is there; and of course,
you lose any unsaved work.
How can I remotely monitor my UPS
system?
There are two ways in which you can monitor your UPS remotely. One
option is to install a wall mounted Remote
Alarm Panel (RAP) that connects
to the UPS interface board and is capable of providing full operating
status and alarm conditions at the chosen location (available for
Evolution UPS models only - 100m cable max). A more advanced Remote
LCD Panel is also available that
connects to a serial port on the UPS and offers the same features
as the RAP with the advantage of full digital metering (available
for all UPS models - 400m cable max and required 240v UPS backed
mains supply). Both panels incorporate a multi function audible
alarm with mute facilities and lamp test.
The alternative option is to utilise the computer network with our
CS121
or NetMAN network adaptors to provide full UPS status
and measurement values via a web-browser with facilities to send
alarms using email, SMS messaging, SNMP traps or directly to an
existing BMS system. This device can also offer temperature monitoring,
MODBUS compatibility and unattended server shutdown when combined
with optional client modules.
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