Why
do you need a UPS?
An Uninterruptible Power Supply (UPS) is used
to protect critical loads from mains supply problems, including spikes,
voltage dips, fluctuations and complete power failures using a dedicated
battery. A UPS system can also be used to ‘bridge the gap’
whilst a standby generator is started and synchronised.
What are the differences
between 'Online' and 'Offline'?
Off-line (VI) systems are usually low
cost products designed for a simple one or two user PC installations,
they offer little or no protection against most supply problems and
really only give support for short-term power loss. The load is fed
from the mains during normal operation, hence ‘off-line’.
On-line (VFI) UPS systems are regarded as 'high-end' and employ more
sophisticated technology which uses a rectifier and inverter, hence
‘double-conversion’. This effectively isolates the load
from virtually all types of power supply problems.
What is a 'Line Interactive' UPS?
Line interactive technology sits between offline
and online. The load is fed from mains during normal operation, however
unlike 'offline', this technology incorporates various filters to
provide voltage stabilisation and help suppress spikes and transients.
What are the main compnents of a UPS
system?
Rectifier
Converts AC voltage to DC voltage, recharges the batteries and maintains
float voltage, handles overloads and buffers surges, can accept wide
input voltage fluctuations.
Inverter Converts DC voltage to AC voltage, regulates
and filters AC voltage.
Static Bypass Automatically connects load to mains
supply if overload or fault occurs,
Battery Provides emergency power source when mains
supply fails.
What should be
considered when buying a UPS system?
Existing Installations Consider
a central back-up system to eliminate expensive re-cabling. Wise to
involve a company specialising in power conditioning.
New Installations Access the level of power protection
required. Some installations may demand that every
item is supported by UPS, others may only require UPS for a central
server and one or two workstations.
Type of Client/Application Emergency services, financial
institutions, Industrial etc. This can have an impact on the system
specification.
Site Location Inner city areas may be more susceptible
to power fluctuations. Rural areas may be affected by weather conditions
on power lines. More remote areas may be located at the very end of
the power line.
What is a Bypass
Switch?
Static Bypass switches are used to bypass the
UPS normal operation, in cases of high inrush or fault conditions.
Manual bypass switches are an added benefit to allow service and isolation
for safety purposes. Correctly designed systems should enable these
operations to be performed without loss of power to the load. External
maintenance bypass switches add the facility to remove the UPS from
site, offers local isolation capabilities and enables all ac cabling
to be completed prior to the UPS delivery. |
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What are the benefits of an External Maintenance Bypass Switch?
Capability for total isolation for UPS maintenance,
with no disturbance to the load.
Greatly reduced cost and size when compared to other systems using
‘Key interlocking.’
Totally safe and user friendly, simple switching sequence, no risk
of back-feeding UPS.
Use of electrical interlocking ensures ‘no-break’ transfer
without complex & expensive key interlock arrangement.
No need for additional Maintenance switches or key exchange boxes
(cost savings)
Standard system using top quality switchgear, which is readily available
(prompt delivery)
Can easily be customised to incorporate larger terminals for oversized
cables.
Can be built to include full MCB/MCCB protection or just isolation
depending on site requirements.
Unit can also incorporate shunt trip facilities for ‘emergency
power off’ (EPO) on input and by-pass switches.
Can be installed outside normal hours, by a competent electrician,
to enable UPS to be installed during normal hours without a further
shutdown.
Capability for ‘ two input’ systems giving greater flexibility
and security for the critical load.
Local MCB/MCCB allow downsizing of cables locally without extra
protection devices.
Why choose 'Transformer-based' or
'Transformer-less' UPS?
Transformer based
Traditional technology, typically available from 10kVA, suitable
for industrial applications, galvanic isolation with inverter output
transformer, typically standard technology from 100kVA upwards
Transformer-less Typical technology from the smallest
ratings up to 80kVA, more compact footprints, lower weights, more
suited to IT applications and environments, high efficiency across
the load range, generally more cost effective.
Cascade or Parallel
redundancy?
UPS systems can be designed to operate in
parallel to increase reliability (redundant systems) or to increase
load handling capability (full capacity systems). These modules
would include extra paralleling circuitry and would usually share
the load during normal operation. Each individual unit is sized
to support the load in the event of a single system malfunction
and naturally a seamless transfer is ensured. Under mains failure
conditions all units would feed the load until the batteries were
exhausted or until a generator takes up the supply.
Cascade Redundancy uses totally standard units with one feeding
the load whilst the other sits in the Bypass Line of the main unit
ready to support the load in the event of a system malfunction.
Since the second is brought online by activation of the first Bypass
Switch a seamless transfer is ensured. Under mains failure conditions
the first unit would feed the load via battery until the batteries
are exhausted and then the load would be transferred to the second
unit via the static bypass and the second battery bank would then
feed the load.
Single or Three phase UPS?
There are many aspects which affect the choice
of module. Totally single phase units are rarely available beyond
20kVA, above this size it is usually necessary to use a three phase
input for the rectifier, even where the inverter output is single
phase. When feeding this type of system via a generator it is important
to remember that the bypass line will be single phase, demanding
a higher current on one phase only. Larger units with three phase
input/output are more easily distributed across generators and can
also be used to feed single phase loads, and with good load balancing,
need not be oversized
Can I add more UPS modules to the
system when my load increases?
Yes, the Vega, Starlet M and Sirius ranges
employ a plug and play parallel system that allows additional units
to be added to an existing system at a later date. Additional UPS
units can be added to either provide redundancy or extra capacity
if the load increases. Sometimes it’s worth investing in additional
switchgear early on so that more units can be accommodated much
more easily.
Can I support Air-Conditioning on
my UPS?
Air-Conditioning can be considered as a “dirty”
load due to continual switching causing voltage and current spikes
and surges. The UPS module can cater for a certain level of overload
for a small duration, however the duration and level of current
surges typically associated with A/C units is far greater than the
UPS’ capability. Therefore it is advised not to support the
AC on a UPS and supply this element with a generator only if possible.
If there is no option but to support the AC using a UPS, it is normal
to oversize the inverter by 4-5 times to ensure that the unit will
cater for this more demanding load and eliminate any risk to the
critical load. Another sensible approach to reduce any risk is toeth
critical load is to have a seperate dedicated UPS for the A/C requirement.
Input filters
or 12 pulse rectifiers?
With current recommendations demanding lower
levels of input harmonics (THDi) it is more common for larger systems
to require some form of input filtering to achieve this. Twelve
pulse rectifiers can improve upon more standard 6 pulse systems
and offer the ability to correct the problem across the whole load
range. Passive input filters added to 6 pulse designs are usually
cost effective and improve the input power factor, but often only
effective at higher load levels of the load, typically above 50%.
For very large installations it is quite common to have a combination
of a 12 pulse rectifier with extra input filtering, to dramatically
reduce harmonics as a result of a restricted input supply or standby
generator limitations. Recent developments in rectifier design have
resulted in IPFC (input power factor corrected) IGBT rectifiers
offering very low THDi and a high Input PF as standard.
Do I require a 12 Pulse rectifier
or Input filter with the 'Sirius P' range of UPS?
By selecting a UPS from our Sirius P range
you can rely on the advanced rectifier design to dramatically reduce
input current harmonics to <3%, thereby eliminating the need
for a 12 pulse rectifier or Input harmonic filters.
What is ECO mode?
ECO mode is often referred to as 'Active Standby'
and is mainly used on sites where the general mains supply is relatively
stable or the load is not senstive to mains interference. The UPS
runs in bypass for normal conditions and transfers the load, without
break, to inverter when the mains fails. This configuration is available
on our entire UPS range upon request. This mode provides an improved
system efficiency of around 98%.
What is a Static Inverter?
A static inverter is virtually
the same as a UPS system except they are configured to operate in
'active standby' mode with the bypass supplying the load during
normal conditions. When a mains failure occurs contactors are used
to transfer to inverter with the standby batteries then supporting
the load (typically for 1 hour or 3 hours depending on application).
This type of product is generally used in emergency lighting applications,
offering efficient backup with reduced running costs, although provides
no filtering or protection for more sensitive loads such as computer
equipment. All our UPS modules can be configured to operate as a
static inverters, however please note this is a factory fitted option.
What does Autonomy mean?
The battery duration at a specified load level
is referred to as the battery “autonomy”. A UPS battery
can be sized to support loads from a few minutes up to several hours,
however the cost of a large battery at a high load level can sometimes
mean that a Diesel Generator should be considered. Increasing the
‘autonomy’ is achieved by adding extra battery strings
connected in parallel, however it is important that the charging
capability of the UPS system is considered.
What should be considered when selecting
a battery?
Type of enclosure - Sealed or Vented - Design
life 5, 8 to 10 or 10+ years - Standard or BS6290 part 4 compliant
- Battery Autonomy - Floor Loading - Ambient temperature.
What is a BS battery?
BS or British Standard is the generic term
given to high integrity batteries that fully comply with BS6290
part 4 (and IEC60896-2) in terms of construction, performance and
design life. Usually costing slightly more than standard sealed
lead acid products, they offer 10-12 year design life, threaded
copper insert terminals, flame retardent case material (UL94-VO)
and are generally selected for premium installations such as Hospitals
and Telecommunications.
What does the 'Design Life' of a battery
mean?
Battery quality can be determined by
the ‘design life’, typically between 5-12 years for
VRLA batteries. The ‘design life’ is not and never will
be a guaranteed life expectancy and relies on several factors including
environment, temperature, maintenance, number of discharge cycles,
charging regime etc. From experience,
we generally expect a good quality 9-10 year design life product
to need replacement in approx 6-8 years.
What is a Temperature Compensated
Charger?
Variations in ambient temperature presents
the greatest threat to battery installations. Special circuitry
can be incorporated in the UPS to compenstate for any variations
in the ambient temperature making the recharge voltage temperature
dependant - the higher the temeperature - the lower the recharge
voltage. This feature ensures optimum battery performance and helps
to prolong their life.
When would I need a Generator?
Generators are usually used where there is
likelihood that the load cannot be off for any length of time or
in areas where the mains supply is less than reliable. Life critical
systems always demand long-term support and large computer or data
installations, relating to telecoms, call centres and financial
institutions usually have similar needs. Any company that will suffer
significantly from long-term power outages would benefit from a
generator installation. If being used to support a UPS or rectifier
as part of the load, the generator and control system should be
carefully selected to avoid compatibility problems.
Considerations when choosing a UPS
and Generator combination?
It is usually beneficial to deal with one
supplier for both items as this eliminates the potential conflict
if the equipment does not work well together. Typical problems are
related to input harmonics, load acceptance, poor frequency regulation,
voltage intolerance and poor response times.
Why install a Bypass Isolation Transformer?
When generators are installed, it is common
to use four pole changeover switchgear or contactors when transferring
from mains to generator, resulting in the traditional neutral-earth
reference being lost during transition. This can cause the phase
voltages to rise alarmingly and any sensitive single phase loads
could be damaged. By adding a bypass isolation transformer it allows
the electrical contractor to earth the UPS output neutral, thereby
eliminating this problem. Single phase bypass transformers are also
installed on small systems where the client requires the UPS output
neutral to be earthed.
What is a Brownout?
A brownout, sometimes also called a ‘sag’,
is a "dip" in the voltage level of the electrical line.
When a brownout occurs, the voltage drops from its normal level
to a lower voltage and then returns. UPS systems can handle a reduction
in the nominal voltage due to it’s input voltage window. If
the voltage falls outside this window the battery can take over
without any disturbance to the load.
Brownouts are extremely common and can sometimes be detected by
lights flickering or dimming; often during heavy load periods or
severe weather conditions. As demands power increase, so does the
risk of brownouts.
Brownouts can wreak havoc with IT loads. In many ways, they are
worse than a blackout. In a blackout, the power just goes off, but
with a brownout the device continues to get power but at a reduced
level, and some devices will malfunction rather than failing totally.
What is a Blackout?
A blackout is when the power totally fails.
The damage that a blackout causes to your system depends a great
deal on its timing. If the system is idle when the power goes out,
probably nothing will be wrong with the system when the power comes
back on. However, if the power fails whilst writing data to a disk
you're likely to have a problem. Also the power doesn't fail cleanly,
but with spikes and jitters both when it ends and when it comes
back on. Some systems survive the power going off and back on without
too much difficulty, but the potential for large amounts of damage
is there; and of course, you lose any unsaved work.
How can I remotely monitor my UPS
system?
There are two ways in which you can monitor
your UPS remotely. One option is to install a wall mounted
Remote
Alarm Panel (RAP) that connects
to the UPS interface board and is capable of providing full operating
status and alarm conditions at the chosen location (available for
Evolution UPS models only - 100m cable max). A more advanced Remote
LCD Panel is
also available that connects to a serial port on the UPS and offers
the same features as the RAP with the advantage of full digital
metering (available for all UPS models - 400m cable max and required
240v UPS backed mains supply). Both panels incorporate a multi function
audible alarm with mute facilities and lamp test.
The alternative option is to utilise the computer
network with our CS121
or NetMAN network adaptors to provide
full UPS status and measurement values via a web-browser with facilities
to send alarms using email, SMS messaging, SNMP traps or directly
to an existing BMS system. This device can also offer temperature
monitoring, MODBUS compatibility and unattended server shutdown
when combined with optional client modules.
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